• Overview
  • How it works
  • Benefits
  • Optional Modules
  • Resources

 

100% Quality Assurance for Metal Sheet Decoration

A robust and reliable automatic 100% quality assurance solution exclusively for the metal sheet decoration industry. Titan visually inspects metal sheets, automatically and efficiently detecting imperfections in real-time.

Titan is connected to your print production workflow, capable of triggering ejectors, marketing devices or Kickers in order to automatically mark/eject defective sheets. The system is also capable of connecting to the press’s feeder to stop printing if a process defect becomes severe.

 

 

 


The system can be easily installed on any printing line to achieve online quality assurance and process control.

The Titan system significantly decreases production time, automates manual processes, and provides valuable waste savings. Backed by AVT’s pioneering technologies, Titan helps boost online process control and ensure unmatched quality assurance throughout the entire print process.

Titan raises the bar on in-line quality assurance by providing high resolution and performance at any given sheet width and press speeds.

 

 

Titan detects a variety of print defects, including hickeys, spots, splashes, scumming, scratches, miss-prints, color variations, miss-registrations, varnish miss-registrations, sheet to print alignment, text defects, bends, sheet damages and more.

 

A colored alarm light tower alerts the operator immediately when a defect is detected, according to pre-defined quality thresholds. The system visually indicates the position and the nature of all detected defects on screen. The operator can then address the problem and correct the relevant defect.

Titan is connected to your print production workflow, capable of triggering ejectors, marketing devices or Kickers in order to automatically mark/eject defective sheets. The system is also capable of connecting to the press’s feeder to stop printing if a process defect becomes severe.

 

Workflow, Archiving & Reporting

Equipped with a built-in PrintFlow module, the system automatically stores all job data in job archiving for fast setup in the case of reprints, while detection data is logged into the system’s stack and job reporting, including defect location, defect images, and print quality statistics. Operators use in-line reporting to review job/order/stack reports, edit and export final reports to digital files. The system’s PrintFlow Manager collects relevant PrintFlow data from multiple systems, so that managers and key personnel can easily monitor, analyze and control production quality from their desktop PCs.

 

 

Boosts Productivity
Titan ensures consistent print quality on every job, significantly increasing overall press productivity. Users benefit from fast ROI and save valuable time and resources with exceptional fast and easy press set-up and deployment. In turn, customers benefit greatly by reducing waste, resources and production costs, while preventing customer rejections.

 

Unmatched Print Quality
Titan delivers 100% quality assurance and print process control, with full support of all metal sheet printing lines and applications. The system detects and alerts on a wide variety of print defects, visually indicating the precise location and type of each defect, ejecting them or marking them for further analysis, archiving and reporting, to achieve 100% quality on every print job.

 

Innovative Print Inspection Process
Fully-automated, Titan inspection process provides an intuitive user interface, equipped with an easy-to-use online guide, minimizing job set-up time, and detecting critical defects in real time. The system categorizes defects according to defect type, with easy on-screen view, and indicates the precise defect location on the full repeat image.

 

Regions of Interest (ROI) and “step and repeat” setup
All required setup can be done on one package/unit and automatically set to “step and repeat” on all other packages/units. The system enables setting different sensitivities/profiles to different regions in the package, for enhanced detection in key areas, or to reduce sensitivities in less critical areas.

 

Good sheets counter
Built-in, on-line monitoring of “good to ship” sheets, ensures sufficient good amount of sheets are printed prior to the next job change.

 

Quick Set
Fast, automatic “zero set-up” time for repeating jobs.

Inspection Profiles
Fast, easy generation for seamless set-up and improved control of quality standards.

 

 

 

 

To further support the metal sheet decoration industry, all predefined Titan bundles include a rich and varied selection of optional add-on modules built to enhance and support your print inspection process, ensuring 100% quality assurance and process control on every print job.

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Workflow Connectivity

Connected to your print production workflow, capable of triggering ejectors, marketing devices or Kickers in order to automatically mark/eject defective sheets. The system is also capable of connecting to the press’s feeder to stop printing if a process defect becomes severe.

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Color Monitoring Techniques

AVT’s inline Delta E color monitoring enables a simple, standard method of alerting on color deviation during your print production.

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Setup & Automation Tools

To ensure quick and secure system setup, saving production time, and guaranteeing high quality standards, Titan has a dedicated module which includes a remote system setup using offline setup utilities to prepare jobs in advance. 

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Job Verification Tools

To prevent costly production errors, job verification is performed early in the process, during the set-up stage. AVT’s verification tool set includes a robust PDF comparison module that compares every new job to the original PDF digital file or to the previously saved master image in case of re-runs

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Data Collection & Automatic Storage

To efficiently collect and analyze data collected by the Titan inspection platform, a data management tool (PrintFlow Manager) provides key users with remote data access directly from their desktop PCs. PrintFlow Central is a central automatic storage of job data and roll reports, supporting automatic central backup of all data, and enabling continuous availability of inspection data, for analysis and management.

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