100% Quality Assurance for Wide Web Packaging Applications

AVT Apollo Turbo HD detects print defects like color variations, streaks, misprints, low contrast, mis-registration, spots, and splashes. It visually pinpoints defect locations and types, recording data in roll reports. A color-coded light tower offers resolution from 8K to 16K for any web width.

How AVT Apollo Turbo HD Works

AVT Apollo Turbo HD offers quality assurance for any press and can integrate with rewinder or finishing equipment for a combined Automatic Inspection Station. It reduces production time, automates processes, and minimizes waste, enhancing process control and quality assurance throughout printing.

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Benefits of AVT Apollo Turbo HD

boost productivity
Boost Productivity

Ensure consistent print quality on every job, significantly increasing overall press productivity.

unmatched print quality
Unmatched Print Quality

Deliver 100% quality assurance with full support of all web presses, substrates, and applications.

multiple substrates and applications
Compatible with any Application and Substrate

Supports all web press substrates, including transparent, flexible, foils, paper, and cartons.

Production Workflow Support at Every Stage

On Press

Automatic early defect detection during the printing process.

Doctor Machine

Trace and remove defective areas before the costly lamination process.

Lamination Machine

Trace and mark lamination defects for removal during slitting.

Slitter / Rewinder

Ensure that only fault-free material is delivered to your customers.

Imagine a Fully Automated Print Inspection Process

Regions of Interest

Adjust sensitivities for precise detection in key areas and reduce them where less critical.

Step and Repeat

Required setups can be done on one package and automatically set to “step and repeat” on all others.

Illumination Control

Separate control of illumination sources (diffusive, reflective, backlight) for best image quality.

Good Material Count

Built-in, on-line monitoring guarantees enough good material before the next job change.

Quick Set

Fast, automatic “zero set-up” time for repeating jobs.

Inspection Profiles

Fast, easy generation for seamless set-up and improved control of quality standards.

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Optional Add-On Modules

Job Verification Tools.

AVT’s toolset includes a PDF comparator for every new job versus original PDF digital file or saved master image in case of re-runs.

 

Setup & Automation Tools.

Prepare jobs in advance using offline setup utilities to ensure quick and secure system setup.

Workflow Support.

Speed up overall print production via seamless transfer of quality data from the press to the rewinder to efficiently remove defective material.

Color Measurement & Monitoring Techniques.

Inline color monitoring enables a simple, standard method of alerting to color deviation during print run.

Data Collection & Automatic Storage.

Provide key users with remote data access directly from their desktop to efficiently collect, analyze and edit the quality PrintFlow data.

Customer Testimonials

We were able to reduce production costs by 25%, increase productivity by 30%, and reduce preparation time for all jobs. We also have zero complains from our customers now

PLASTICA
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We increased productivity by about 30%. We reduced paper wastage, unnecessary re-prints, time and machine stops. In term of quality, 99% of defects are removed now prior to shipment

AG3M
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With SpectraLab XF, we can guaranty to our customers that each package we print is in good color and all inks are in the proper Lab value. This is an important selling point for us during our discussion with our customers
In addition, we save setup waste of 250-300m per order, since we do not need to stop the press and take color measurements for color approval

WIPAK
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