Dynamic partnership between American Fuji Seal and AVT transforms quality control

“The system empowers us to control quality at every step,” said Dan Cissell, highlighting the value of automated print inspection in ensuring accountability throughout the entire printing process.

American Fuji Seal, a global leader in packaging solutions, has strengthened its printing quality assurance capabilities. The company implemented the AVT SpectraLab XF solution at its Hickory, North Carolina facility.

As a result, it now benefits from improved efficiency and greater quality control.

Automated Print Inspection Driving Quality Transformation

Guy Yogev, VP Marketing & Product at AVT, said: “Flexographic printers face increasing demands for perfect color consistency and zero defects, particularly in high-volume applications like shrink sleeve labels. This implementation at American Fuji Seal demonstrates how AVT technology can transform production processes by providing real-time quality assurance while helping reduce waste and improve overall efficiency.”

Moving Beyond Traditional Quality Control with Automated Print Inspection

American Fuji Seal, Inc. is part of Fuji Seal Group. The group brings over 128 years of expertise across shrink sleeve labels, pressure sensitive labels, pouches, packaging services, and machinery.

Dan Cissell, North Carolina Plant Manager, explained the need to evolve beyond traditional methods.

“By automating the front-end process with in-line slitting, American Fuji Seal required a system for in-line color monitoring and measurement. The AVT inspection solutions address these challenges by offering real-time, in-line color monitoring and defect detection, significantly enhancing efficiency.”

Solving Industry Challenges with Automated Print Inspection

In today’s industry, color consistency and print quality are critical for brands and converters. However, many flexographic printers still rely on offline color measurement methods.

As a result, this can lead to inefficiencies and quality gaps.

The integrated AVT inspection solutions solve these challenges. They provide real-time, in-line color monitoring and defect detection.

The combination of AVT Argus Turbo HD and SpectraLab XF delivers key benefits, including:

• Real-time color measurement throughout production runs
• Instant in-line detection of printing defects such as ink slings, plate lifts and missing ink
• Enhanced varnish inspection with specialized illumination control
• Immediate operator feedback for color adjustments
• Comprehensive defect logging and quick navigation to problem areas
• Significant reduction in operational scrap, and improved efficiency

Advanced Performance with Automated Print Inspection Systems

The AVT Argus Turbo HD provides high clarity and speed. It delivers real-time data and works alongside SpectraLab XF. It also integrates with downstream varnish inspection units.

Together, these systems ensure continuous monitoring and consistent output.

“There are many benefits to measuring color in-line,” added Dan. “Should an operator make a wrong ink adjustment, we can catch it in real time, as opposed to only seeing what happened after material has already been printed. To date, we have had no complaints regarding color, which was extremely important for us, and also no complaints about any printing defects reaching the market.”

Consistency and Accountability with Automated Print Inspection

The AVT system gives Fuji Seal the reassurance that colors are consistent throughout the entire roll, from beginning to end, ensuring ultimate quality control and confidence in the final product. Dan Cissell said the success of the implementation has led American Fuji Seal to invest further in the technology.

“I think the system helps us be better printers, in the sense that it really holds us accountable to ensure that we are capturing everything,” added Dan. “In essence, we have no excuse because we are seeing everything that should actually come up during normal commercial printing. In this location, we have many Bobst printing presses installed today with the AVT system, and more to follow in the near future.”

Guy Yogev said the successful implementation showcases how AVT inspection solutions can help packaging converters overcome traditional quality control limitations. “The system’s ability to provide continuous color monitoring and immediate defect detection has enabled American Fuji Seal to deliver consistently high-quality products,” he said. “We are delighted with the success of the most recent installation, and look forward to working with the American Fuji Seal team closely.”

For more information about the AVT SpectraLab XF and its capabilities for flexographic converters, and the entire AVT range of print inspection and color measurement solutions, visit  www.avt-inc.com. With a focus on innovation, quality and sustainability, American Fuji Seal continues to set industry standards and bring new value to society. For more information visit www.fujiseal.com.